The conversion of high-iron electric furnace mattes was achieved with apparent oxygen efficiencies in excess of 100 percent. Platinum and palladium recoveries averaged 99 percent, and copper and nickel recoveries were 94 percent. ... Mining Company were smelted and refined in an integrated pilot plant consisting of a …
top-blown rotary converter. [ ¦täp ¦blōn ′rōd·ə·rē kən′vərd·ər] (metallurgy) A rotary converter used for making nickel and steel; oxygen and other gases are fed to the furnace by a lance at the elevated end of the converter to permit formation of a metal product without oxidation. McGraw-Hill Dictionary of Scientific ...
A process for treating anode slimes originating from copper, lead or nickel electrorefining to recover the precious metals contained therein is disclosed. The process comprises the steps of charging the slimes into a tiltable and rotatable top blown rotary converter (TBRC), smelting the slimes in the TBRC while it is rotated on an axis inclined to the …
14.2.3 The Basic Oxygen Process. This process involves the charging of molten pig iron and steel scrap into a vessel or "converter.". A "lance" is inserted into the top of the converter, and oxygen is blown into the liquid. The oxygen reacts with the iron to form an iron oxide, which reacts with carbon, as per:
The furnace body of oxygen top-blown converter is comprised of furnace shell, lining, trunnion, and backing ring. The furnace body of converter is intended to contain molten iron for the purpose of oxygenated converting. It is fixed on the seat supported by the backing ring and trunnion, and rotates in positive and negative 360° …
Oxygen top-blown converter is the rotatable smelting furnace where oxygen is blown in from the top for steelmaking. It consists of converter body and tilting …
Connect the three-phase power wires from the rotary phase converter to the circuit breaker. Be sure to follow the manufacturer's instructions for the correct wiring configuration. After connecting the power wires, you will need to connect the control wires from the rotary phase converter to the electrical panel.
The body height-diameter ratio of oxygen bottom-blown converter is slightly less than that of oxygen top-blown converter. A 30–230 t converter has 5–22 oxygen nozzles. The ratio between nozzle diameter and bath depth is 1/35–1/15. Proper distance must be kept between nozzles and between nozzle and furnace wall.
In 1985 a 2.5-tonne top blown rotary converter was installed in the silver refinery at Cominco's Trail Operation to carry out the final cupellation of burndown metal to Dore …
The top blown basic oxygen furnace is equipped with the water cooled oxygen for blowing oxygen into the melt through 4-6 nozzles. Oxygen flow commonly reaches 200-280 ft3/(min*t) (6-8 m3/(min*t)). The oxygen pressure is 150-220 psi. Service life of oxygen lance is about 400 heats.
Download scientific diagram | Top-blown rotary converter (TBRC) with lances for injecting WEEE powders and oxygen [5]. from publication: Evaluation of Recyclability of a WEEE Slag by...
Nickel Matte Rotary Converter Oxygen Top Blow Converting. steel making 515 1044 Sophie . Nickel-Molybdenum Rotary Kiln Oxygen Top Blown, Refining Process The Nickel-Molybdenum Rotary Kiln Oxygen Top Blown process is a method of refining nickel-molybdenum alloy material. The main objective of the process is to remove impurities, …
Later, as China's steelmaking technology developed rapidly, due to the limitation of capacity and volume, oxygen side-blown converters were transformed into oxygen top-blown converters and some were even shut down in production. In 1999, the last oxygen side-blown converter was shut down in Tangshan steel.
The process is known as top-blown rotary converter. Air or air–oxygen mixture was blown through an inclined water-cooled lance onto the bath surface. Copper …
By reading these diagrams, you can gain valuable insights into the internal wiring and components of a rotary phase converter. 1. Power input: The diagram typically indicates the power input, which can be either single-phase or three-phase. This section shows how the input power is connected to the converter. 2.
Download scientific diagram | Top-blown rotary converter (TBRC) with lances for injecting WEEE powders and oxygen [5]. from publication: Applications of SEM Automated...
Our Top 10 Portable Oxygen Concentrators. Best Compact Design: OxyGo Next. Best Quiet Operation: GCE Healthcare Zen-O Lite. Best Liter Size Options: Precision Medical EasyPulse 3-Liter. Best ...
A Kaldo converter (using the Kaldo process or Stora-Kaldo process) is a rotary vessel oxygen based metal refining method. Originally applied to the refining of iron into steel, …
By injecting the oxygen directly into the bath, rather than blowing it on top (as in the case of the reverberatory cupellation furnace or top-blown rotary converters), the oxygen transfer efficiency is not impeded by the presence of the slag layer. It results in an oxygen utilization efficiency approaching .
The conclusions obtained from the experiments made in the cooling model of Plexiglas in geometrical scale 1/6 for a 220 t BOF vessel converter of steel. The main conclusions on the jet penetration are: 1. Reducing the distance lance bath (0.118 m) increases the penetration jet and touched converter bottom (0.230 m).
A Kaldo converter (using the Kaldo process or Stora-Kaldo process) is a rotary vessel oxygen based metal refining method. Originally applied to the refining of iron into steel, with most installations in the 1960s, the process is (2014) used primarily to refine non ferrous metals, typically copper. In that field, it is often named TBRC, or Top ...
In 1985 a 2.5-tonne top blown rotary converter was installed in the silver refinery at Cominco's Trail Operation to carry out the final cupellation of burndown metal to Dore metal. The furnace is fired with an oxygen-natural gas lance which is capable of achieving a variety of furnace conditions, varying from reducing to highly oxidizing. Reaction rates …
Top Blow Rotary Converter The RAUCH Top Blown Rotary Converter is used for recycling steel scrap. An example: The mineability of zinc ore is currently around 4% zinc content. ... Rotating and tiltable reaction vessel to heat residues to above 1300°C by means of oxygen burners and to separate and recover the material contained therein (zinc ...
Action of free oxygen jet . Velocity of the free O2 jet is important. Axial velocity decreases as the distance downstream the nozzle increases due to entrainment of the surrounding. In the converter as the blow begins, the surrounding of O2 jet is hot atmosphere. As the blow continues the jet surrounding changes from carbon monoxide …
Phase Converters. Phase Conversion is the process of converting single phase power into 3 phase power. A "phase converter" creates a third line of voltage (a third sine wave) allowing three phase power to be possible in a single phase environment. NAPCco offers three styles of single phase to 3 phase converters Rotary, Static, and Digital.
The burner is provided with an oxygen-fuel mixture or with air-fuel capable to reach temperature of about 1500 and. 1300°C respectively. The gas ramp controls the stoichiometry of the flame regulating the perfect ratio of the gases. The electric panel supervises the tilting and rotation speed and movement and the correct functioning of the …
Numerical simulations are performed to explore the basic blowing characteristics of a dynamic free lance converter applied to hot metal dephosphorization technology, in which the sliding mesh model (SMM) is used to regulate the rotation motion of the top lance and the volume of fluid (VOF) model is inducted to simulate flows of …
High-phosphorous hot metal created difficulty for refining in top blown process that leads to develop rotary oxygen process of steelmaking. The basic principles are (i) CO gas is burned inside the vessel, generating heat transfer to the lining of vessel and (ii) rotation of converter to get heat transfer from lining of vessel to molten bath.
In a top-blown converter, limitations imposed by the re fractory tuyere line on the extent of oxygen enrichment do not exist. The top-blown converter can be blown with oxygen if required, so that even CU2S concentrates contain ing no iron can be smelted autogenously. We are 'using two oxygen top-blown rotary converters at
There are basically three variations of introducing oxygen gas into the liquid bath. These are shown schematically in Fig. 9.2. Each of these configurations has certain pros and cons. The most com-mon configuration is the top-blownconverter (BOF), where all of the oxygen is introduced via a water-cooled lance.